Rewolf,
About the only thing we make one at a time is a brides bouquet.
If you have multiple BM, you set up & make them all at the same time. if they are done in bouqet holders, then the centerpiece assembly line style works great. If they are hand tieds, then the assembly line gets modified -- someone is stripping the roses & counting them out, 2nd person is getting the greens counted out, third person can finish off the wrap & tie part after the designer has assembled.
It's all about breaking the tasks down into little, tiny, not over-whelming pieces.
We do the same thing with corsages, & prom work. One person does the bouts, one person does the bows & backings, one person assembles the corsage. someone else checks the order, puts the pieces together, and boxes it for the cooler.
All prom orders are Paid in Advance. No COD. Speeds up the pick up process.
All prom orders are to be picked up after 2 pm -- no exceptions!! (This may sound harsh -- but boys are dumb! About 4 years ago one of the schools dismissed the senior class on prom day at 9:05 AM. the boys were picking up at 9:15. They put the corsages in the trunk of the cars and road around with them for about 6 hours -- before they went home. We ended up replacing about 20 corsages that year. -- Never again!!
Also, corsage orders are placed on the outside of the box. Name is in large magic marker on the order. Boxes are stacked about 5 or so high, in aphabetical order. We do not keep the order separate from the product. Again, speeds up the pick-up process.
Hope this helps someone -- remember, I operate on the basis that I have to be as smart as a 5th grader -- and so, we follow the K.I.S.S. method at all times.
Cheryl